VDA 6.3
VDA 6.3 Process Audit Recovery for Tier-1 Auto Plant
Achieved Grade-A compliance status within 60 days following critical non-conformity clearance during a German OEM process audit.
Industry: Automotive
Location: Faridabad, Haryana
The Challenge
The plant received multiple major non-conformities during a customer VDA 6.3 process audit, risking vendor status due to poor process capability controls and incomplete risk analysis (P-FMEA).
OINDC Approach
OINDC conducted a full Gemba diagnostic, restructured process control plans, retrained line supervisors on daily work management (DWM), and established strict evidence traceability routines.
Measurable Outcomes
✓
Cleared all critical NCs on re-audit, achieved a Grade-A score (92%), and reduced inline rejection rates by 38%.
Case Study Disclosure: Client names, financial data, and specific production parameters are published only with appropriate client permission. Where unavailable, anonymized industry descriptions are used.